Epoxy Grouting

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Best Epoxy Grouting Contractors in India

Every RCC building and structure has unique challenges depending on the various loads and environmental conditions involved. This would eventually lead to periodic maintenance and strengthening. Generally, cracks and delamination in concrete will appear, and there lies the problem. Epoxy grouting is a technique proved to be effective for restoration of the structural integrity without any further damage. We, at Structural India, specialize in epoxy grouting in India with reliable solutions to all the problems arising in structure through various epoxy grouting for concrete repair and epoxy grouting for structural strengthening.

Why Epoxy Grouting?

Imagine the concrete as bones of the building. Similar to the fracture of the bones, the concrete can break up due to cracks, open joints, voids, or honeycombs. These defects can weaken the structure’s strength and allow water to penetrate, leading to further degradation such as corrosion of reinforcing steel. Epoxy grouting is a powerful “internal repair,” sealing these imperfections under pressure with a specialized grout material. This material cures in place, effectively restoring structural integrity, preventing water ingress, and sealing the crack, much like a cast heals a broken bone. We mainly use epoxy and methacrylate resins, the most effective adhesives to be used for this kind of repairing, so our epoxy grouting solutions last for a more extended period.

Epoxy Grouting Expert

We are not only applicators at Structural India but epoxy grouting experts. We make use of special grouting pumps, and if required, compressed air, so that the grout reaches further into the cracks and empty spaces. As a preferred installer/applicator for many of India’s largest resin suppliers, we’re constantly referred to clients and authorities who demand the highest standards. This makes us one of the best epoxy grouting contractors you can find, offering expert epoxy grouting services in India.

We specialize in low-viscosity epoxy injection and repair, which is a structural crack repair technique that gives excellent results. We have equipped our team with all the relevant equipment and experience to grout using established systems so that every crack and void is perfectly repaired in accordance with the clients’ specific needs. Such systems are frequently used by us for various structures, including:

  • Bridges epoxy grouting for bridge repairs
  • Reservoirs- epoxy grouting for water containment
  • Roads (epoxy grouting for road repair)
  • Tunnels (epoxy grouting for tunnel waterproofing)
  • Floor and post-tension slabs (epoxy grouting for slab strengthening)
  • And other structural members

Epoxy grouting is particularly useful for horizontal, vertical, and overhead cracks where other conventional repair methods are simply too costly or impractical. We also offer epoxy grouting for industrial applications and epoxy grouting for commercial buildings.

When is Epoxy Grouting the Right Choice?

Before we proceed with any crack repair by epoxy grouting, we assess the cause of the crack to determine if a structural repair is needed. Sometimes, the crack does not threaten the integrity of the structure, and we may only propose injection with polyurethane grouts or other non-structural materials, especially if the issue relates to leaking or flexing. However, in cases where structural reinforcement is needed, we will first address the root cause before we do epoxy grouting. If the cracks can’t be dried, especially if it’s damp crack, we will use moisture-resistant resins to ensure epoxy grouting for damp conditions. For non-structural cracks, a low-viscosity polyurethane hydrophilic resin is usually the most effective. This way, we ensure that we apply the best solution for epoxy grouting.

Key Benefits of Epoxy Injection Grouting

  • Fast Setting and Very Low Viscosity Shrinkage: Epoxy grouting sets rapidly and has very low viscosity shrinkage. This ensures that the repair will be strong and stable and not time-consuming.
  • Exceptional Adhesion and High Strength: The epoxy is a great adhesive, giving high strength and making it possible to regain the concrete’s structural integrity, thereby giving a long-lasting epoxy grouting repair.
  • Hairline crack penetration: The epoxy has low viscosity so it can penetrate the finest hairline cracks and provide thorough protection against water entry and subsequent damage.
  • Chemical and water resistance: Epoxy grouting offers excellent resistance to most chemicals. It is completely waterproof and stain resistant so protects the structure from further damage, hence ensuring long-term epoxy grouting performance.
  • Effective Bonding and Filling: It effectively fills and bonds cracked concrete, creating a strong and durable repair that restores the structural integrity.
  • Dynamic Load Resistance: Epoxy grouting provides structural support in areas requiring dynamic load resistance, ensuring stability under stress, making it ideal for epoxy grouting for heavy machinery foundations.

Applications of Epoxy Grouting

Epoxy grouting is a versatile solution with a wide range of applications:

  • Restoration of Damaged Concrete Surface: From minor surface cracks up to more significant damage, epoxy grouting can effectively be restored to the original strength and appearance of concrete surfaces through epoxy grouting, which is cost-effective for concrete repair.
  • Tunnel waterproofing and strengthening of tunnel lining structures: In challenging environments, epoxy grouting for waterproofing tunnels provides crucial waterproofing and strengthens the lining, preventing the penetration of water and ensuring long-term stability.
  • Water Seepage Through Stone Masonries: Epoxy grouting for stone masonry repair ensures the effectiveness sealing of all cracks and joint openings to prevent water leakage towards stone masonry structures.
  • Problems Occurring When Foundations Settlers: Often, uneven settlement occurs from foundations resulting in serious problems at the structures. So there is utilization of epoxy grouting on foundations to stabilize and increase firmness without further settlement and damage.
  • Reinforcing Unreinforced Masonry: Epoxy grouting is one of the valuable techniques that are applied to strengthen unreinforced masonry, making them more robust and stable.

Our services are wide and inclusive

At Structural India, we are approved applicators for a variety of high-quality resin injection materials, thus we can choose the most appropriate products for each specific job. For water sealant situations, we often use water-reactive (hydrophobic polyurethane) materials that penetrate the cracks, react with free water, and set, thus stopping further water ingress. We apply both hand pumps and specialized high-pressure pumps for crack injection.

We consider that the process of crack injection is much more than the technical process and requires experience and expertise. Thus, we ensure that our operators are very well trained on the correct use of materials and equipment in order to guarantee professional epoxy grouting application.

We are proficient with all types of grouting to concrete structures and underneath base plates with cementitious materials. At Structural India, you will be assured that we have access to the best plant, materials, and personnel to deliver successful projects by our own skilled tradesmen and equipment.

We offer the following services:

  • Injection with any type of cementitious, acrylic, polyurethane, epoxy and silicate resin for all types of waterproofing applications in underground structures, such as tunnels, caverns, shafts and dams, against moisture and pressured water.
  • Field injection and compartment injection in association with waterproofing lining systems.
  • Cracking sealing and concrete rehabilitation.
  • Ground consolidation and stabilization.
  • Water stopping, water sealing and permeation
  • Cavity filling
  • Grouting under baseplates.

Our Clients

We are privileged to have had over the years Structural India partner with a cross-section of clients from all sectors. We take pride in the quality of relationships that we have developed and in the quality of work that we have successfully executed for them. Some of our esteemed clients include:

  • Tata Motors
  • Bennett Coleman and Co. Ltd. (Times of India)
  • Siemens Limited
  • Goa State Infrastructure Development Corporation
  • Sterlite Technologies Limited
  • Bombay Hospital Trust
  • Uttar Pradesh Rajkiya Nirman Nigam Limited
  • Watson Pharma
  • Lubrizol India Private Limited
  • Nagpur Improvement Trust
  • Mumbai Port Trust
  • Axis Bank
  • Consulate General of the Federal Republic of Germany, Mumbai
  • Peninsula Land Limited
  • ACC Limited (ACC Cement)
  • Larsen and Toubro

This diverse portfolio speaks to our ability to handle projects of varying scales and complexities, showing our adaptability and expertise in epoxy grouting and other structural repair solutions. We value each client relationship and are committed to providing the highest quality service on every project.

Serving All Major Cities in India

Structural India is one of the leading specialist contractors with a proven success record in delivering major projects in all major cities of India. We understand the challenges being different in each region, and we are prepared to do projects across the country. We can support you with structural issues in a big metropolis or a developing urban area, among others. Our services are available in

  • West India: Mumbai, Navi Mumbai, Thane, Raigad, Aurangabad, Kolhapur, Solapur, Pune, Ahmedabad, Vadodara, Surat, Nashik, Nagpur and other cities of Maharashtra and Gujarat.
  • North India: Delhi, Jaipur, Lucknow, Chandigarh, Dehradun, Srinagar, Ludhiana, Gurgaon, Noida, Faridabad, Meerut and other cities in northern states.
  • South India: Bangalore, Chennai, Hyderabad, Kochi, Coimbatore, Puducherry, Mysuru, Madhurai, Visakhapatnam, Thiruvananthapuram, Kozhikode and other main cities in the south.
  • East India: Kolkata, Bhubaneswar, Patna, Ranchi, Guwahati, and other cities in eastern India.
  • Central India: Bhopal, Raipur, Indore, and other cities in central India.

Irrespective of whether you need epoxy grouting contractors in Mumbai or in Delhi, or else for some other city in India, Structural India is set for it. Our extensive spread ensures and that wherever you are, there too will always come up timely and effective solution due to us. We commit the servicing all parts of the country through the expert epoxy grouting contractors across India.

Best Epoxy Grouting Services in India

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